Cutting Aluminum Sheet Clean

Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. The illustrations are for a small bracket but i have cut 3 foot. If you use metal shears to cut thin sheet metal such as duct metal it curls and can be difficult to flaten properly.

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How to cut thin sheet metal and keep it flat.

Cutting aluminum sheet clean.

This weakens the aluminium and creates a fracture line. 2 mark the start and stopping point of your cut. Place the fracture line over the edge of a table and bend the overhang slightly downwards. Set the piece of aluminum on a table or over sawhorses and position it so the cutting area has open space underneath it.

Probably the preferred method for cutting intricate or thick aluminum the water jet focus a very thin stream of water mixed with abrasives at extraordinary pressures and very high speed into the sheet metal. This jet of water eats away at the metal and leaving a clean smooth edge. Clamp the aluminum down. These photo steps show that it can be done using a utility knife.

To cut the sheets of metal rathe. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.

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